Page 49 - Tools
P. 49
10-2515 35316-41 Low Gear 45 Side Valve
10-2517 35320-41 Second Gear 45 Side Valve Bushing
10-0728 35322-38 38-58 Big Twin Mainshaft Third Gear
10-2516 35787-52 54-72 All XL’s Countershaft 1st Gear VT No. OEM Item
10-0752 35787-72 73-84 XL Countershaft 1st Gear 10-2498 413-30 30-36 74” 80” Right Case
10-0729 35789-36 41-85 Big Twin 4-Spd Countershaft Low Gear 10-2519 416-30 30-36 74” 80” Left Case
10-0730 35791-36 41-85 Big Twin 4-Spd Countershaft 2nd Gear 10-8524 662-29 30-36 Big Twin and 45 Timer Shaft
10-2547 36035-26 29-73 45” Countershaft Left 10-8525 662-30 30-36 Big Twin and 45 Cam Gear Shaft
10-2490 36042-41 41-73 45” Countershaft Side Cover 10-8526 662-34VL 34-36 Big Twin and 45 Oiler Drive Shaft
17-9830 37436-36 36-84 Big Twin 4-Speed Mainshaft End Bushing 10-0700 17428-57 66-up Big Twin 57-up XL Rocker Arm 8 pack
10-0753 37458 41 Clutch Gear 45 Side Valve 10-0760 24331-36 57-up XL 29-73 45” Std Pstn Pin, pair
10-0751 37458-52 52-85 All XL Models Clutch Gear 10-0762 — As above .005 Oversize
10-0733 40520-63 77-up XL Shifter Shaft In Right 10-0763 24332-36 As above .010 Oversize
Crankcase 66-up XL Shifter Shaft In Chain Cover 10-0756 24334-36 36-99 Big Twin Std Piston Pin, pair
10-0740 41685-37 37-57 Big Twin Brake Backing Plate Cam 10-0757 — As above .002 Oversize
10-2496 — Same as above .015 O/S 10-0758 — As above .005 Oversize
10-1256 42443-80 80-up XL Brake Pedal All 10-0759 24335-36 As above .010 Oversize
10-2497 47094-58 58-84 Big Twin Seat Post 10-0703 24641-36 36-99 Big Twin Oil Pump Shaft
8859-1 47581-29 29-73 45’s Seat Post 10-0704 25581-36 41-69 Big Twin Crankcase Cover Gear Standard
7708-1 47583-36 36-57 Big Twin Seat Post 10-2497 10-2524 — Same as above .005 Oversize
10-0741 47755-31 37-57 Big Twin Brake Crossover Shaft 10-0705 25581-70 70-99 Big Twin Crnkse Cover Gear Standard
10-2505 47757-52 75-78 XL Shifter Cross Shaft 10-2525 — Same as above .005 Oversize
52-78 XL Brake Cross Shaft 10-0706 25582-36 41-54 Big Twin Cover Pinion Shaft Standard
10-2500 51925-37 37-64 Big Twin Seat Tee 10-2526 — Same as above .005 Oversize
10-2501 51925-65 65-80 Big Twin Seat Tee 10-0707 25582-54 54-72 Big Twin Gear Cover Pinion Shaft Standard
10-0743 60593-74 74-85 FX 4-Speed Inner Primary Shifter 10-2501 10-0708 25582-73 73-92 Big Twin Gear Cover Pinion Shaft
10-0794 74-84 Shifter Shaft Bushing, .015 10-2529 — As above .005 Oversize
10-8536 25582-93 93-up Big Twin Gear Cover Pinion Shaft Standard
10-8556 — As above .005 Oversize
Shim 10-0709 25586-37 57-up XL Cam Gear #1, 3, 4 Cams
Cam Cover Front In L Ex Cam 74/80
Side Valve, Front Exhaust Cam 45
10-2540 — As above, .005 Oversize
12-0704 10-0731 25588-37 45” 74” 80” Cam Cover Rear Intake Cam Side Valve
10-0710
25588-57
57-90 XL Cam Gear #2 Cam Standard
Shims. Check list for proper applications. 10-2541 — As above .005 Oversize
—
57-90 XL Gear Kit #1-2-3-4 Standard
10-0711
VT No. OEM Fits 10-8538 25588-91 91-up XL Gear #2 Cam Standard
12-0700 6743 Armature .030 1930-57 Big Twin 10-2507 25590-37 45” 74” 80” Cam Cover Rear EX Cam
25591-37
10-2512
74” 80” Pinion Shaft Side Valve Standard
12-0701 6743A Armature .060 1930-57 Big Twin 10-2503 25593-37 Pinion Shaft 45 Side Valve Standard
12-0702 6750 Shifter Fork .005 1941-85 Big Twin 4-Speed 10-0712 25593-57 57-76 XL Cam Cover Pinion Standard
10-1257 6750 .007 As Above 10-2544 — As above .005 Oversize
10-0713
77-up XL Cover Pinion Standard
25593-74
12-0703 6752 Shifter Fork .015 1941-85 Big Twin 4-Speed 10-8268 25594-75 77-81 XL Brk Pedal Operating Shaft
12-0711 6762B Pushrod Cover 1941-up all Twins 10-2506 25595-37 Cover Front In Cam 45 Side Valve
12-0704 6767 Rocker Arm .005 1966-84 Big Twin 10-8271 25595-52 52-56 K Exhaust Cam
25597-36
36-54 Big Twin Crankcase Cam Gear Standard
10-0714
Rocker Arm .005 1957-84 Sportster 10-2527 — As above .005 Oversize
12-0710 — Same as above .007 10-0715 25597-57 57-E84 XL Idler Gear Standard
12-0715 — Same as above .015 10-2546 — As above .005 Oversize
1991-up XL Inner Cam
10-2552
25598-91
12-0705 6769 Cam Shaft .007 #1, 3, and 4 Cams 10-2504 25599-37 74” 80” Side Valve Crankcase Cam Shaft
1957-85 Sportster, 1932-73 Flathead 10-2495 25601-37A 45 Side Valve Crankcase Cam Shft Bush
12-0706 6770 Same as above .005 10-0716 25785-30A 41-69 Big Twin Idler and Circuit Breaker Gear
77-90 XL Oil Pump Cover
26431-76
10-0749
12-0716 6771 Same as above .015 10-0750 26489-75 77-90 XL Oil Pump Body
12-0717 6773 Camshaft .005 #2 Cam 1957-85 Sportster, 10-0742 27290-24 Linkert Throttle Shaft, pair
all 1932-73 Flatheads 10-0717 32525-36A 36-39 Big Twin Circuit Breaker Housing
56-69 XL Magneto Housing
12-0718 6775 Same as above .010 10-0718 33099-52A 54-79 XL Kick Starter Shaft 10-0742
12-1258 6778 Same as above .015 10-0719 — 54-79 XL Kick Starter Shaft with Seal
33101-32
Kick Starter Shaft 45 Side Valve
10-2493
12-0709 6802 Starter Crank 1954-79 Sportster 10-2494 33213-30 Kicker Pedal All Twins
12-0712 23741-55 Sprocket shaft bearing .003 1955-84 Big Twin 10-0720 33288-37 41-69 Big Twin Kick Start Shaft with Seal
12-0713 — As Above .003 1952-76 All XL 10-0721 33438-50 50-85 Big Twin Mainshaft Starter Gear
4-Speed with Stock Gear
12-0714 — As Above .003 1977-up All XL 10-2486 — As above .005 Oversize for Aftermarket Gear
12-0708 43560-35 Wheel Hub Shim .007 1935-66 Big Twin 10-0722 33442-57A 57-72 XL Starter Ratchet Gear
12-9917 — As Above .015 10-0723 33442-73 73-79 XL Starter Ratchet Gear
33445-89
89-93 Big Twin Prim Housing Starter Shaft
10-8527
10-1259 35404-74 Shift Lever Shim .030 1977-up 10-8528 33446-89 89-93 Big Twin Prim Housing Starter Shaft
10-2502 33638-52 52-69 FL-FLH Foot Shift Bracket 10-2511
10-2511 33638-70 70-85 FL-FLH All FXWG-FXST
Foot Shift Bracket
10-8529 33713-85 87-up FLT Prim Housing Shifter Shaft
10-0724 34037-52 54-74 XL Shifter Shaft Shifter
77-85 XL Shaft In Chain Cover
10-2483 34037-75 75-76 XL Shift Pedal Shaft
10-2518 34427-38 (Small) Shifter Shaft 45 Side Valve 10-8529
10-0732 34430-36 37-76 Big Twin Hand Shift Shifter Shaft
10-2514 34432-38 (Large) Shifter Shaft 45 Side Valve
10-0725 34435-52 41-79 Big Twin Shifter Shaft
10-0726 34498-52 52-79 Big Twin Pawl Carrier
10-2488 34632-84B 84-up FXR All Shifter Shaft TOOLS
10-0748 34898-79 78 only, All XL Brake Pivot Shaft
10-0727 35094-65 65-85 4-Spd Big Twin Mainshaft Drive Gear
10-2487 — As above for Andrews Gear only
1307
10-2517 35320-41 Second Gear 45 Side Valve Bushing
10-0728 35322-38 38-58 Big Twin Mainshaft Third Gear
10-2516 35787-52 54-72 All XL’s Countershaft 1st Gear VT No. OEM Item
10-0752 35787-72 73-84 XL Countershaft 1st Gear 10-2498 413-30 30-36 74” 80” Right Case
10-0729 35789-36 41-85 Big Twin 4-Spd Countershaft Low Gear 10-2519 416-30 30-36 74” 80” Left Case
10-0730 35791-36 41-85 Big Twin 4-Spd Countershaft 2nd Gear 10-8524 662-29 30-36 Big Twin and 45 Timer Shaft
10-2547 36035-26 29-73 45” Countershaft Left 10-8525 662-30 30-36 Big Twin and 45 Cam Gear Shaft
10-2490 36042-41 41-73 45” Countershaft Side Cover 10-8526 662-34VL 34-36 Big Twin and 45 Oiler Drive Shaft
17-9830 37436-36 36-84 Big Twin 4-Speed Mainshaft End Bushing 10-0700 17428-57 66-up Big Twin 57-up XL Rocker Arm 8 pack
10-0753 37458 41 Clutch Gear 45 Side Valve 10-0760 24331-36 57-up XL 29-73 45” Std Pstn Pin, pair
10-0751 37458-52 52-85 All XL Models Clutch Gear 10-0762 — As above .005 Oversize
10-0733 40520-63 77-up XL Shifter Shaft In Right 10-0763 24332-36 As above .010 Oversize
Crankcase 66-up XL Shifter Shaft In Chain Cover 10-0756 24334-36 36-99 Big Twin Std Piston Pin, pair
10-0740 41685-37 37-57 Big Twin Brake Backing Plate Cam 10-0757 — As above .002 Oversize
10-2496 — Same as above .015 O/S 10-0758 — As above .005 Oversize
10-1256 42443-80 80-up XL Brake Pedal All 10-0759 24335-36 As above .010 Oversize
10-2497 47094-58 58-84 Big Twin Seat Post 10-0703 24641-36 36-99 Big Twin Oil Pump Shaft
8859-1 47581-29 29-73 45’s Seat Post 10-0704 25581-36 41-69 Big Twin Crankcase Cover Gear Standard
7708-1 47583-36 36-57 Big Twin Seat Post 10-2497 10-2524 — Same as above .005 Oversize
10-0741 47755-31 37-57 Big Twin Brake Crossover Shaft 10-0705 25581-70 70-99 Big Twin Crnkse Cover Gear Standard
10-2505 47757-52 75-78 XL Shifter Cross Shaft 10-2525 — Same as above .005 Oversize
52-78 XL Brake Cross Shaft 10-0706 25582-36 41-54 Big Twin Cover Pinion Shaft Standard
10-2500 51925-37 37-64 Big Twin Seat Tee 10-2526 — Same as above .005 Oversize
10-2501 51925-65 65-80 Big Twin Seat Tee 10-0707 25582-54 54-72 Big Twin Gear Cover Pinion Shaft Standard
10-0743 60593-74 74-85 FX 4-Speed Inner Primary Shifter 10-2501 10-0708 25582-73 73-92 Big Twin Gear Cover Pinion Shaft
10-0794 74-84 Shifter Shaft Bushing, .015 10-2529 — As above .005 Oversize
10-8536 25582-93 93-up Big Twin Gear Cover Pinion Shaft Standard
10-8556 — As above .005 Oversize
Shim 10-0709 25586-37 57-up XL Cam Gear #1, 3, 4 Cams
Cam Cover Front In L Ex Cam 74/80
Side Valve, Front Exhaust Cam 45
10-2540 — As above, .005 Oversize
12-0704 10-0731 25588-37 45” 74” 80” Cam Cover Rear Intake Cam Side Valve
10-0710
25588-57
57-90 XL Cam Gear #2 Cam Standard
Shims. Check list for proper applications. 10-2541 — As above .005 Oversize
—
57-90 XL Gear Kit #1-2-3-4 Standard
10-0711
VT No. OEM Fits 10-8538 25588-91 91-up XL Gear #2 Cam Standard
12-0700 6743 Armature .030 1930-57 Big Twin 10-2507 25590-37 45” 74” 80” Cam Cover Rear EX Cam
25591-37
10-2512
74” 80” Pinion Shaft Side Valve Standard
12-0701 6743A Armature .060 1930-57 Big Twin 10-2503 25593-37 Pinion Shaft 45 Side Valve Standard
12-0702 6750 Shifter Fork .005 1941-85 Big Twin 4-Speed 10-0712 25593-57 57-76 XL Cam Cover Pinion Standard
10-1257 6750 .007 As Above 10-2544 — As above .005 Oversize
10-0713
77-up XL Cover Pinion Standard
25593-74
12-0703 6752 Shifter Fork .015 1941-85 Big Twin 4-Speed 10-8268 25594-75 77-81 XL Brk Pedal Operating Shaft
12-0711 6762B Pushrod Cover 1941-up all Twins 10-2506 25595-37 Cover Front In Cam 45 Side Valve
12-0704 6767 Rocker Arm .005 1966-84 Big Twin 10-8271 25595-52 52-56 K Exhaust Cam
25597-36
36-54 Big Twin Crankcase Cam Gear Standard
10-0714
Rocker Arm .005 1957-84 Sportster 10-2527 — As above .005 Oversize
12-0710 — Same as above .007 10-0715 25597-57 57-E84 XL Idler Gear Standard
12-0715 — Same as above .015 10-2546 — As above .005 Oversize
1991-up XL Inner Cam
10-2552
25598-91
12-0705 6769 Cam Shaft .007 #1, 3, and 4 Cams 10-2504 25599-37 74” 80” Side Valve Crankcase Cam Shaft
1957-85 Sportster, 1932-73 Flathead 10-2495 25601-37A 45 Side Valve Crankcase Cam Shft Bush
12-0706 6770 Same as above .005 10-0716 25785-30A 41-69 Big Twin Idler and Circuit Breaker Gear
77-90 XL Oil Pump Cover
26431-76
10-0749
12-0716 6771 Same as above .015 10-0750 26489-75 77-90 XL Oil Pump Body
12-0717 6773 Camshaft .005 #2 Cam 1957-85 Sportster, 10-0742 27290-24 Linkert Throttle Shaft, pair
all 1932-73 Flatheads 10-0717 32525-36A 36-39 Big Twin Circuit Breaker Housing
56-69 XL Magneto Housing
12-0718 6775 Same as above .010 10-0718 33099-52A 54-79 XL Kick Starter Shaft 10-0742
12-1258 6778 Same as above .015 10-0719 — 54-79 XL Kick Starter Shaft with Seal
33101-32
Kick Starter Shaft 45 Side Valve
10-2493
12-0709 6802 Starter Crank 1954-79 Sportster 10-2494 33213-30 Kicker Pedal All Twins
12-0712 23741-55 Sprocket shaft bearing .003 1955-84 Big Twin 10-0720 33288-37 41-69 Big Twin Kick Start Shaft with Seal
12-0713 — As Above .003 1952-76 All XL 10-0721 33438-50 50-85 Big Twin Mainshaft Starter Gear
4-Speed with Stock Gear
12-0714 — As Above .003 1977-up All XL 10-2486 — As above .005 Oversize for Aftermarket Gear
12-0708 43560-35 Wheel Hub Shim .007 1935-66 Big Twin 10-0722 33442-57A 57-72 XL Starter Ratchet Gear
12-9917 — As Above .015 10-0723 33442-73 73-79 XL Starter Ratchet Gear
33445-89
89-93 Big Twin Prim Housing Starter Shaft
10-8527
10-1259 35404-74 Shift Lever Shim .030 1977-up 10-8528 33446-89 89-93 Big Twin Prim Housing Starter Shaft
10-2502 33638-52 52-69 FL-FLH Foot Shift Bracket 10-2511
10-2511 33638-70 70-85 FL-FLH All FXWG-FXST
Foot Shift Bracket
10-8529 33713-85 87-up FLT Prim Housing Shifter Shaft
10-0724 34037-52 54-74 XL Shifter Shaft Shifter
77-85 XL Shaft In Chain Cover
10-2483 34037-75 75-76 XL Shift Pedal Shaft
10-2518 34427-38 (Small) Shifter Shaft 45 Side Valve 10-8529
10-0732 34430-36 37-76 Big Twin Hand Shift Shifter Shaft
10-2514 34432-38 (Large) Shifter Shaft 45 Side Valve
10-0725 34435-52 41-79 Big Twin Shifter Shaft
10-0726 34498-52 52-79 Big Twin Pawl Carrier
10-2488 34632-84B 84-up FXR All Shifter Shaft TOOLS
10-0748 34898-79 78 only, All XL Brake Pivot Shaft
10-0727 35094-65 65-85 4-Spd Big Twin Mainshaft Drive Gear
10-2487 — As above for Andrews Gear only
1307
