Page 101 - XL
P. 101
shaft splines. This allows removal and XL Tools
Crankshaft Locking Tool fits 1991-
1999 XL models by engaging the pinion
16-0158 8862-1 torquing of the pinion nut during instal- Countershaft Support Plate
lation.
Primary Plug Wrenches for Sportster models. VT No. 16-1055 Tool fits 1991-up 5-speed
Sportster.
VT No. OEM Years VT No. 16-1756
16-0158 1971-84 Drive Bearing Press Tool.
16-0985* 33186 1971-84 Transmission Door Puller VT No. OEM Fits
8862-1 Evolution 1986-up Tool. Fits 1957-90 XL and 16-1767 37842 1991-up XL
8862-1T Evolution 1986-up 1952-56 K.
*Note: Uses 3/8 socket handle VT No. 16-0139
Jims Sportster Crankshaft Shaft Turning Tool fits spline on Motor Stand fits 1952-
Locking Tool. Use on Pinion assembled motor and allows engine to 03 XL
side of all 1991-up XL to keep be turned over by ½” ratchet or impact VT No. 16-0507
crankshaft assembly from rotating driver. Sifton unless noted. Fits1957-
during assembly on valve train up XL.
repair. VT No. 16-1852
VT No. Fits
16-1666 1991-2002 Main Bearing End Plug
16-1665 2003-up Tool allows the setting
Clutch Adjusting Gauges are of proper end play in Big
used to find the correct distance Twin Timken Bearing
between the outer drive plate and 16-1514 Assemblies by selec-
outer releasing disc for 1971-83 tion of proper spacer
Sportsters, 1936-67 early and 1968- from the catalog. Use when refitting bearings or
84 late Big Twins. Set of 3 tools Clutch Compression Tool fits 1990-up Big Twin and bearing sets on late models when spacers are not
VT No. 16-1807 1991-up XL models. included. Not needed for our VT No. 12-0309 or
VT No. 16-1514 12-0310 Timken sets, these are pre-spaced from
1990-up Big Twin the factory. Fits 1977-up XL’s.
Clutch Compressor VT No. 16-1796
Tool features access Ratchet Plate Riveting
windows to ease the Fixture securely aligns
removal and installa- plate to drum while set-
16-1805 tion of snap ring, by ting rivets on 1971-79
XL model clutch drum.
Jims.
Motor Shop Cam Cover Bushing 16-1849 VT No. Fits VT No. 16-0165
16-1805 Big Twin
Service will install new bushings in cam
cover for 1957-up XL models. 16-1849 Adapter to fit
1991-up XL
VT No. 60-0131
Final Drive Tool fits
16-0149 final drive pulley, so the XL
nut can be properly set
to torque specifications.
Jims Sprocket Shaft Timken Bearing Installer Tool. Fits XL.
VT No. 16-0588
VT No. OEM Year/Model
16-1837 As Above Jims
16-1760* 2.500 Long 1977-up XL
16-1761* 2.060 Long 1977-up XL Bushing Reaming
*Note: Sold separately for 1977-up use with 16-0149 Tools fit pinion
and 16-1837. bushing in cam
16-0127 16-1857 Evolution XL Cam Relief Tool allows the installation 16-0980 cover.
of high lift cams in 5-Speed XL models by removing
some of case material at the base of the lifter bores VT No. OEM Year Model
and around the pinion bearing for lobe swing clear- 16-0981 94812-37A 1954-76 XL & 45”
16-0980 94812-80A 1977-85 Sportster
ance. This tool cuts clearance quickly and can be
performed on an assembled engine in the frame. 16-0962 94812-89 1986-up Sportster
Cam Shaft Needle Bearing Installer. VT No. 16-0353 16-1791 — 1957-up Sportster
VT No. Jims OEM Bearing Race Press 1-3-4 Cam Cover Bushing
16-0127 16-1857 97273-60 16-0046 Plug is used to
16-0667 16-1883 Timken Bearing remove and install 16-0125 16-0159
Removers remove Timken bearing outer
bearing from shaft race.
without removing 16-0045 VT No. Fits 16-0992
shaft from fly- 16-0045 1957-76 XL
wheels. 16-0156 16-0046 1977-up XL
VT No. Fits Clutch Drum Locking Tools for removing clutch
16-0667 1957-76 hub and motor nuts.
16-1833 1977-up VT No. Year
16-1769 16-0125 1952-70
Clutch Compressor Tools allows disassembly of 16-0159 1956-84
16-0992
1971-84
Note: clutch pack. Year Model 16-0059 Pinion Shaft Race Installer
VT No.
1991-up
16-1769*
fits 1977-E81 Sportster models.
XL’s (Screw)
For descriptive 16-0156 1971-84 XL’s Replaces 97080-77A.
VT No. 16-0965
16-0059
1985-90
XL’s
purposes *Note: Adapts 16-0967 to fit 1991-up XL.
Sifton Pinion Gear Puller is used
XL= For Sportster for installation and removal of the
pinion gear. Fits 1957-76 XL.
VT No. 16-1060
925
Crankshaft Locking Tool fits 1991-
1999 XL models by engaging the pinion
16-0158 8862-1 torquing of the pinion nut during instal- Countershaft Support Plate
lation.
Primary Plug Wrenches for Sportster models. VT No. 16-1055 Tool fits 1991-up 5-speed
Sportster.
VT No. OEM Years VT No. 16-1756
16-0158 1971-84 Drive Bearing Press Tool.
16-0985* 33186 1971-84 Transmission Door Puller VT No. OEM Fits
8862-1 Evolution 1986-up Tool. Fits 1957-90 XL and 16-1767 37842 1991-up XL
8862-1T Evolution 1986-up 1952-56 K.
*Note: Uses 3/8 socket handle VT No. 16-0139
Jims Sportster Crankshaft Shaft Turning Tool fits spline on Motor Stand fits 1952-
Locking Tool. Use on Pinion assembled motor and allows engine to 03 XL
side of all 1991-up XL to keep be turned over by ½” ratchet or impact VT No. 16-0507
crankshaft assembly from rotating driver. Sifton unless noted. Fits1957-
during assembly on valve train up XL.
repair. VT No. 16-1852
VT No. Fits
16-1666 1991-2002 Main Bearing End Plug
16-1665 2003-up Tool allows the setting
Clutch Adjusting Gauges are of proper end play in Big
used to find the correct distance Twin Timken Bearing
between the outer drive plate and 16-1514 Assemblies by selec-
outer releasing disc for 1971-83 tion of proper spacer
Sportsters, 1936-67 early and 1968- from the catalog. Use when refitting bearings or
84 late Big Twins. Set of 3 tools Clutch Compression Tool fits 1990-up Big Twin and bearing sets on late models when spacers are not
VT No. 16-1807 1991-up XL models. included. Not needed for our VT No. 12-0309 or
VT No. 16-1514 12-0310 Timken sets, these are pre-spaced from
1990-up Big Twin the factory. Fits 1977-up XL’s.
Clutch Compressor VT No. 16-1796
Tool features access Ratchet Plate Riveting
windows to ease the Fixture securely aligns
removal and installa- plate to drum while set-
16-1805 tion of snap ring, by ting rivets on 1971-79
XL model clutch drum.
Jims.
Motor Shop Cam Cover Bushing 16-1849 VT No. Fits VT No. 16-0165
16-1805 Big Twin
Service will install new bushings in cam
cover for 1957-up XL models. 16-1849 Adapter to fit
1991-up XL
VT No. 60-0131
Final Drive Tool fits
16-0149 final drive pulley, so the XL
nut can be properly set
to torque specifications.
Jims Sprocket Shaft Timken Bearing Installer Tool. Fits XL.
VT No. 16-0588
VT No. OEM Year/Model
16-1837 As Above Jims
16-1760* 2.500 Long 1977-up XL
16-1761* 2.060 Long 1977-up XL Bushing Reaming
*Note: Sold separately for 1977-up use with 16-0149 Tools fit pinion
and 16-1837. bushing in cam
16-0127 16-1857 Evolution XL Cam Relief Tool allows the installation 16-0980 cover.
of high lift cams in 5-Speed XL models by removing
some of case material at the base of the lifter bores VT No. OEM Year Model
and around the pinion bearing for lobe swing clear- 16-0981 94812-37A 1954-76 XL & 45”
16-0980 94812-80A 1977-85 Sportster
ance. This tool cuts clearance quickly and can be
performed on an assembled engine in the frame. 16-0962 94812-89 1986-up Sportster
Cam Shaft Needle Bearing Installer. VT No. 16-0353 16-1791 — 1957-up Sportster
VT No. Jims OEM Bearing Race Press 1-3-4 Cam Cover Bushing
16-0127 16-1857 97273-60 16-0046 Plug is used to
16-0667 16-1883 Timken Bearing remove and install 16-0125 16-0159
Removers remove Timken bearing outer
bearing from shaft race.
without removing 16-0045 VT No. Fits 16-0992
shaft from fly- 16-0045 1957-76 XL
wheels. 16-0156 16-0046 1977-up XL
VT No. Fits Clutch Drum Locking Tools for removing clutch
16-0667 1957-76 hub and motor nuts.
16-1833 1977-up VT No. Year
16-1769 16-0125 1952-70
Clutch Compressor Tools allows disassembly of 16-0159 1956-84
16-0992
1971-84
Note: clutch pack. Year Model 16-0059 Pinion Shaft Race Installer
VT No.
1991-up
16-1769*
fits 1977-E81 Sportster models.
XL’s (Screw)
For descriptive 16-0156 1971-84 XL’s Replaces 97080-77A.
VT No. 16-0965
16-0059
1985-90
XL’s
purposes *Note: Adapts 16-0967 to fit 1991-up XL.
Sifton Pinion Gear Puller is used
XL= For Sportster for installation and removal of the
pinion gear. Fits 1957-76 XL.
VT No. 16-1060
925
