Page 40 - Tools
P. 40
Thread Repair Kit
Heil-Coil Thread Repair Kits.
are individually packaged by size in either a special thread series or contain special length
inserts for the specific applications listed below. All kits come with tap, installation tool, a quanti-
ty of size inserts and complete instructions.
16-0922 Heli-Coil Kits and Replacement.
Kits For Thread Length Repair Inserts Inserts Insert Drill
HD Size Kit Per Kit Only Qty. Size
Spark Plugs 18mm .500 16-0906 24 16-0907 6 ²³⁄₃₂
Pan D Rings 10-24 .285 16-0918 12 16-0919 12 ¹³⁄₆₄
Front/Rear Brake ³⁄₈-20 .375 16-0921 6 16-0931 6 ²⁵⁄₆₄
Drum Threads
/
Head Bolt Threads ⁷⁄₁₆-16 .656 16-0922 6 16-0932 6 29 64
XL Engine/Transmission ¹⁄₂-13 .375 16-0923 6 16-0933 6 ¹⁷⁄₃₂
Drain Plug, Early
Drain Pl Big Twin Chain ¹⁄₂-20 .375 16-0924 6 16-0934 6 ³³⁄₆₄
case, XL Transmission
Timing Plug ⁵⁄₈-18 .325 16-0925 6 16-0935 6 ⁴¹⁄₆₄
Case Bolt and Gen. ⁵⁄₁₆-24 .469 16-0926 12 16-0936 12 ²¹⁄₆₄
Big Twin Trans Cover ⁵⁄₁₆-18 .469 16-0927 12 16-0937 12 ²¹⁄₆₄
w/Locking Insert
Cam cover screw, tappet guide, oil pump stud and timer, and mounting threads
¹⁄₄-24 .500 16-0920 12 16-0930 12 ¹⁷⁄₆₄
¹⁄₄-20 .375 16-0941 12 16-0944 12 ²⁵⁄₆₄
³⁄₈-16 .562 16-0942 12 16-0945 12 ²⁵⁄₆₄
³⁄₈-24 .562 16-0943 12 16-0946 12 ²⁵⁄₆₄
Safety Wire Tools. Wire twisting pliers have an auto-
matic twisting and playing motion which gives uniform
twists without damaging wire, with an attractive end
result. Bolt drill fixture allows drilling of ¹⁄₁₆” diameter
holes in heads of hex, 12 point, or allen head cap
screws from ³⁄₁₆” to ⁵⁄₈” shank diameter. Includes drills
and bushings, which secure the bolts during the drill- 16-0042 16-0051
ing operation. Tools sold separately.
VT No. Item 16-0272
16-0749 Drill Fixture 16-0044
16-0972 Tie Wire, .032
16-0971 Tie Wire, .041 16-0043 16-0051
18mm Adapter Set allows
14mm plugs to be used in Heli-Coil Sav-A-Thread repairs spark plug holes for
earlier heads with 18mm 14mm short or long reach plugs on aluminum heads.
spark plug threads. Includes items pictured. No drilling necessary.
VT No. 32-0057 VT No. OEM Item
Spark Plug 16-0044 Kit, Complete 16-0836
Hole Service. 16-0043 16725-66A ¹⁄₂” Insert, each Fork Stem Die Holder. Order die separately.
Motor Shop will 16-0042 16725-75 ³⁄₄” Insert, each VT No. Item
Helicoil 14 mm 16-0807 16-0272 Holder Only
spark plug holes 16-0051 Set
on head sets. 16-0836 Die Only 1” x 24
15 day turn 16-1262
around time.
Chose Heli-Coil
only or Weld-Up
and Heli-Coil.
16-0836
VT No. Type
60-0168 Heli-Coil 16-0407
60-0170 Weld/Heli-Coil
Universal Thread
Gauge Set identifies Kick Starter Drill Fixture for kick starter kit installa-
USS, Metric, pipe Special Taps and Dies. tion, bolts to the 3 rear engine mount bolts.
size and spark plug Tap Die Thread Use VT No. Fits
size, four piece set. 16-0807 ³⁄₈” x 20 1930-72 Brake Drum 16-2113 1984
VT No. 16-1763 16-0809 ⁵⁄₁₆” x 32 Grease Fitting, 9851 16-1979 1980-84
16-0416 ⁷⁄₁₆” x 16 UL-VL-45 Head Bolt Die Tool and Tap Set. 8 piece
16-0014 ¹⁄₄” x 24 Timing and Transtop set is for special threads. Set
16-0279 ¹⁄₄” x 24 Tap Tool includes headbolt tap tool, tap
16-0407 ¹⁄₄” x 24 TPI brake drum tool, tap tool, main
16-0905 ⁷⁄₈” x 24 1936-48 H Bars haft die left hand tool, Spring
16-0865 ⁹⁄₃₂” x 32 Bendix Adjuster Jet Fork handlebar end tap, Linkert
2282-1 ¹¹⁄₁₆” Timing Hole tap tool ¹⁄₄” x 40”, ¹⁄₄” die tool
14-18mm Spark Plug 16-1262 ⁵⁷⁄₆₄” x 24 Handlebar and tap set.
Linkert
¹⁄₄” x 40
16-0271
Hole Thread Chaser 16-1400 10-32 Linkert VT No.16-0187
renews damaged 16-1401 12-24 Linkert Stud Remover and Replacer is
threads ¹³⁄₁₆. Removes 16-1402 ¹⁄₄” x 40 Linkert a powerful tool that is designed
carbon and corrosion with a few turns. Allows firm 16-1403 ⁵⁄₁₆” x 18 Hand Tool Tap to fit into the hard to reach spots
seating of plugs. Assures metal to metal contact for 16-0091 ³⁄₄” x 16 Tap Tool and get out the hard to turn
effective heat transfer. 16-0836 1” x 24 Fork Stem studs. Capacity from ¹⁄₄” to ³⁄₄”.
VT No. 16-0603 16-1011 Die Holder VT No. 16-0617
16-1263 ¹⁄₄” x 24 Tap Die Set
16-0801 1971-84 FX-FXE, 54-85 XL
1298 ⁷⁄₈” x 24TPI Fork Stem
16-0811 ³⁄₄” x 18 Left 1936-84 Big Twin Mainshaft
Heil-Coil Thread Repair Kits.
are individually packaged by size in either a special thread series or contain special length
inserts for the specific applications listed below. All kits come with tap, installation tool, a quanti-
ty of size inserts and complete instructions.
16-0922 Heli-Coil Kits and Replacement.
Kits For Thread Length Repair Inserts Inserts Insert Drill
HD Size Kit Per Kit Only Qty. Size
Spark Plugs 18mm .500 16-0906 24 16-0907 6 ²³⁄₃₂
Pan D Rings 10-24 .285 16-0918 12 16-0919 12 ¹³⁄₆₄
Front/Rear Brake ³⁄₈-20 .375 16-0921 6 16-0931 6 ²⁵⁄₆₄
Drum Threads
/
Head Bolt Threads ⁷⁄₁₆-16 .656 16-0922 6 16-0932 6 29 64
XL Engine/Transmission ¹⁄₂-13 .375 16-0923 6 16-0933 6 ¹⁷⁄₃₂
Drain Plug, Early
Drain Pl Big Twin Chain ¹⁄₂-20 .375 16-0924 6 16-0934 6 ³³⁄₆₄
case, XL Transmission
Timing Plug ⁵⁄₈-18 .325 16-0925 6 16-0935 6 ⁴¹⁄₆₄
Case Bolt and Gen. ⁵⁄₁₆-24 .469 16-0926 12 16-0936 12 ²¹⁄₆₄
Big Twin Trans Cover ⁵⁄₁₆-18 .469 16-0927 12 16-0937 12 ²¹⁄₆₄
w/Locking Insert
Cam cover screw, tappet guide, oil pump stud and timer, and mounting threads
¹⁄₄-24 .500 16-0920 12 16-0930 12 ¹⁷⁄₆₄
¹⁄₄-20 .375 16-0941 12 16-0944 12 ²⁵⁄₆₄
³⁄₈-16 .562 16-0942 12 16-0945 12 ²⁵⁄₆₄
³⁄₈-24 .562 16-0943 12 16-0946 12 ²⁵⁄₆₄
Safety Wire Tools. Wire twisting pliers have an auto-
matic twisting and playing motion which gives uniform
twists without damaging wire, with an attractive end
result. Bolt drill fixture allows drilling of ¹⁄₁₆” diameter
holes in heads of hex, 12 point, or allen head cap
screws from ³⁄₁₆” to ⁵⁄₈” shank diameter. Includes drills
and bushings, which secure the bolts during the drill- 16-0042 16-0051
ing operation. Tools sold separately.
VT No. Item 16-0272
16-0749 Drill Fixture 16-0044
16-0972 Tie Wire, .032
16-0971 Tie Wire, .041 16-0043 16-0051
18mm Adapter Set allows
14mm plugs to be used in Heli-Coil Sav-A-Thread repairs spark plug holes for
earlier heads with 18mm 14mm short or long reach plugs on aluminum heads.
spark plug threads. Includes items pictured. No drilling necessary.
VT No. 32-0057 VT No. OEM Item
Spark Plug 16-0044 Kit, Complete 16-0836
Hole Service. 16-0043 16725-66A ¹⁄₂” Insert, each Fork Stem Die Holder. Order die separately.
Motor Shop will 16-0042 16725-75 ³⁄₄” Insert, each VT No. Item
Helicoil 14 mm 16-0807 16-0272 Holder Only
spark plug holes 16-0051 Set
on head sets. 16-0836 Die Only 1” x 24
15 day turn 16-1262
around time.
Chose Heli-Coil
only or Weld-Up
and Heli-Coil.
16-0836
VT No. Type
60-0168 Heli-Coil 16-0407
60-0170 Weld/Heli-Coil
Universal Thread
Gauge Set identifies Kick Starter Drill Fixture for kick starter kit installa-
USS, Metric, pipe Special Taps and Dies. tion, bolts to the 3 rear engine mount bolts.
size and spark plug Tap Die Thread Use VT No. Fits
size, four piece set. 16-0807 ³⁄₈” x 20 1930-72 Brake Drum 16-2113 1984
VT No. 16-1763 16-0809 ⁵⁄₁₆” x 32 Grease Fitting, 9851 16-1979 1980-84
16-0416 ⁷⁄₁₆” x 16 UL-VL-45 Head Bolt Die Tool and Tap Set. 8 piece
16-0014 ¹⁄₄” x 24 Timing and Transtop set is for special threads. Set
16-0279 ¹⁄₄” x 24 Tap Tool includes headbolt tap tool, tap
16-0407 ¹⁄₄” x 24 TPI brake drum tool, tap tool, main
16-0905 ⁷⁄₈” x 24 1936-48 H Bars haft die left hand tool, Spring
16-0865 ⁹⁄₃₂” x 32 Bendix Adjuster Jet Fork handlebar end tap, Linkert
2282-1 ¹¹⁄₁₆” Timing Hole tap tool ¹⁄₄” x 40”, ¹⁄₄” die tool
14-18mm Spark Plug 16-1262 ⁵⁷⁄₆₄” x 24 Handlebar and tap set.
Linkert
¹⁄₄” x 40
16-0271
Hole Thread Chaser 16-1400 10-32 Linkert VT No.16-0187
renews damaged 16-1401 12-24 Linkert Stud Remover and Replacer is
threads ¹³⁄₁₆. Removes 16-1402 ¹⁄₄” x 40 Linkert a powerful tool that is designed
carbon and corrosion with a few turns. Allows firm 16-1403 ⁵⁄₁₆” x 18 Hand Tool Tap to fit into the hard to reach spots
seating of plugs. Assures metal to metal contact for 16-0091 ³⁄₄” x 16 Tap Tool and get out the hard to turn
effective heat transfer. 16-0836 1” x 24 Fork Stem studs. Capacity from ¹⁄₄” to ³⁄₄”.
VT No. 16-0603 16-1011 Die Holder VT No. 16-0617
16-1263 ¹⁄₄” x 24 Tap Die Set
16-0801 1971-84 FX-FXE, 54-85 XL
1298 ⁷⁄₈” x 24TPI Fork Stem
16-0811 ³⁄₄” x 18 Left 1936-84 Big Twin Mainshaft
